Tesla engineers initiated a project to construct In August 2008, Musk hired Franz von Holzhausen—who formerly designed f

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Tesla engineers initiated a project to construct
In August 2008, Musk hired Franz von Holzhausen—who formerly designed for Mazda—as project WhiteStar's lead designer. Von Holzhausen reviewed Fisker's sketches and clay models but was unimpressed with what he saw, stating that "it was clear [...] that the people [who] had been working on this were novices". To save money, Tesla established its design center within a factory for SpaceX—a company also owned by Musk. As von Holzhausen began designing the exterior of the Model S, Tesla engineers initiated a project to construct another electric version of a CLS. They stripped it to its core, removed the body structure, and extended the wheelbase by four inches (10 cm) to align with early Model S specifications. Within three months, von Holzhausen had designed what would become the production Model S's exterior, and the engineers had begun building a prototype around the design.Given the battery pack's substantial weight, Musk and the team began efforts to minimize the weight of other components. To address this issue, Musk opted to use aluminum instead of steel, stating that the non-battery-pack portion of the vehicle must be lighter than equivalent gasoline vehicles. He noted that the primary challenge was that if aluminum were not used in its construction, the car's performance would be compromised.[27] To accelerate the development of the Model S, one group of engineers worked during the day, while another arrived late evening and worked through the night, both operating within a 3,000 square feet (280 m2) tent in the SpaceX factory.
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